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Felted (Compressed) Foam Products

This is the process of condensing polyurethane materials whether they are specialty items or custom items. The purpose of this process is increasing the surface area within the same volume..


Welcome to the world of Felted Foam, where innovation, resilience, and comfort merge. As pioneers in the foam industry for over 40 years, Reilly Foam has established itself by offering engineered foam solutions that define quality and performance. Our Felted Foam products are the peak of our expertise, catering to various applications and meeting the needs of diverse industries. Discover the versatility and potential of our Felted Foam products.

Understanding the Felted Foam Process

The Felted Foam process highlights our dedication to high-quality foam products, focusing on condensing polyurethane materials for both specialty and custom needs. It enhances durability and resilience by increasing surface area within the same volume, ensuring a balance of firmness and comfort for durable, shape-retaining solutions.

Why Choose Felted Foam

The decision to opt for Felted Foam is underpinned by a host of compelling advantages that not only manifest in superior product quality but also contribute to operational efficiency. Here are key reasons why Felted Foam stands out:

  • Increased Surface Area: The Felted Foam process leads to a larger surface area within the same volume, enhancing the resulting foam’s physical properties and performance attributes.
  • Firmness and Durability: Our Felted Foam products exhibit high firmness, implying their ability to retain shape and structure even under pressure. This results in extraordinary durability and an extended lifespan, allowing for long-term use.
  • Versatility in Applications: The adaptability of the Felted Foam process enables us to create both specialty and custom items, meeting a wide range of industry-specific needs and individual customer requirements.
  • Cost-Efficient Production by Reilly Foam: At Reilly Foam, we have optimized the Felted Foam process to ensure cost-efficient production, delivering high-quality foam solutions that provide excellent value for money.

Diverse Applications of Felted Foam

Reilly Foam’s Felted Foam products demonstrate remarkable versatility, finding use across a spectrum of industries. The adaptability of these solutions, combined with their inherent quality and durability, make them an advantageous choice for numerous applications.


In the medical industry, Felted Foam has become an essential material, finding application in a variety of products:

  • Dental Products: Our foam is used in the manufacture of dental products, reinforcing them with strength and longevity.
  • Custom Positioning Pads: Felted Foam is integral to the creation of custom positioning pads, offering superior comfort and firmness.


Felted Foam also plays a vital role in the cleaning industry:

  • Magic Cleaning Sponges: The increased surface area and firmness of our foam make it ideal for magic cleaning sponges, enhancing their effectiveness in dealing with stubborn stains.
  • Aviation Cleaning: Given its durability and adaptability, Felted Foam is used extensively in aviation cleaning, offering reliable, long-lasting solutions.


Infiltrating the filtration realm, Felted Foam serves multiple needs:

  • Metered Fluid Control: The foam’s unique physical properties make it ideal for applications requiring precise control over fluid flow.
  • Varied Filters: From air to water filters, Felted Foam is used in a wide range of filtering products, delivering superior filtration efficiency.

Shipping & Customer Support

At Reilly Foam, we understand the importance of prompt and reliable delivery of our products. We have incorporated the shipping costs into the final product price, ensuring transparency and no hidden charges for our valued customers. As part of our unwavering commitment to customer satisfaction, we strive to address and resolve any issues swiftly. Our dedicated customer support team is readily available to assist with any queries or concerns, making sure your experience with us is smooth and gratifying.

Additional Notes & Specifications

Our Felted Foam products, while durable and resilient, would benefit from proper care to ensure their extended lifespan. We encourage users to follow the specific care instructions provided with each product. Remember, our team is available to assist with any further queries or concerns regarding the products and their maintenance. As we continue to innovate, we occasionally update our product specifications to enhance their performance and value, ensuring that we consistently meet the evolving needs of our clients and the industries we serve.

Shipping Policy: Shipping costs are already calculated within the product cost. All items will be shipped within 3-5 business days. If you have any issues, please do not hesitate to contact us immediately.


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Eco Friendly Policy

Our goal at Reilly Foam is to recycle anything and everything that is not fabricated so it can go on to have a second life elsewhere. 100% of our scrap materials are collected and bailed together. We then send our scrap materials out, either back to our suppliers or to other companies that will take them to use in recycled products!

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